lundi 6 mai 2024

A new Drumulator in the workshop.

This time, it is the machine of a French musical group which made itself known in the early 80s. History does not say whether or not this machine was part of the first successes of this group. Good question, by the way...

I have to admit that of all the Drumulators I have worked on, this one is in the best cosmetic condition. Almost perfect.

Let's go for the identity of the machine:


With the owner's tour of the exterior done, the big question: what about the interior? Because I was given to seeing dramatic things, of the true-false geek type who tried to add sound ROMs but who above all succeeded in crashing the machine by adding an incredible number of wires and modifications to the motherboard etc, which took me hours to remove!

In addition I have doubts about this Drumulator: result of tests or naval battle?


But no, there too, a nice surprise inside. No catastrophe in sight, at least other than a breakdown due to the machine itself and not as a result of outrageous tinkering.


We see very clearly that the machine has been updated with version 3 of the firmware for MIDI management. A MIDI input adapter card has been added as required, and placed/glued correctly. 

It is even possible to say that the original ROM was removed with a screwdriver since we can clearly see the surface condition of the first resistor above the ROM whose coating was burst with the place which served as a support for the screwdriver.

The battery has never been changed. Luckily, it didn't sink. I checked her, she's dead. As a result, sequence saving should no longer have been working for a long time. I imagine it is mainly used in MIDI.


You will have to remove it anyway and place a standard 20CR32 support somewhere on the case.

Little check, at least the voltage selector is correctly positioned on 230V:


Small observation, the motherboard also has an identification number. It is not the same as that of the machine :


The usual checks having been carried out, what is the problem with this machine? At first glance, it seems simple since the machine does not turn on at all.

Power problem or CPU boot problem? Again the first observations are simple, the motherboard does not have any DC voltage. Neither on the analog part, nor on the digital part.

We go back to the source: no sign of alternating voltage either at the two secondaries of the transformer. Hmm... We're getting closer!

The mains voltage nevertheless arrives at the primary of the transformer. No sign of heat or burnt, it does not seem that the machine was connected to 110V.

All that remains is to test the primary windings which are, at 230V, connected in series. The observation is clear, one of the two primaries is cut. The transformer is therefore inoperative.

This is very strange. Transformer connections appear good. No burnt rifle, no burnt marks, no hot smell. What could have been the cause of this breakdown? A manufacturing defect in the transformer?

Now knowing this machine quite well, to further investigate I will connect the digital part of this Drumulator directly to the 5V of a protected laboratory power supply. Even if the processor does not start, this will allow me to check the approximately real 'digital' consumption of the board.

A few days later:


After connecting a direct current power supply directly to the two terminals of the diode bridge of the 5V part: 1.2A at 6V at the output of the power supply, although programmed for 10V, and 0V at the output of the large 5V regulator placed on the 
metal part of the case:



Simple conclusion: regulator dead. I forgot to specify, but according to tests carried out on different Drumulators, in normal operation, that is to say with the displays on, the average consumption of the digital part of a Drumulator is around 1.2A. So, with the regulator in the regulation loop, I already have the 1.2A consumed and 0V in power on the logic circuits.

But at this stage, I still have to confirm that it is indeed the 5V regulator that is dead. So this time I connected the DC power supply set this time to 5V, directly in place of the Drumulator regulator output. To do this, I cut the three wires connecting the 5V regulator to the motherboard.

And this time, I have consumed 1.2A but with the logic circuits supplied at 5V. Confirmation therefore that the 5V regulator of the Drumulator is indeed dead. But, obviously, the machine does not start.

The design problem of this machine remains for me the detection of power supply operation. EMU has implemented a complex system to ensure that the machine's three power supplies are present in order to authorize the microprocessor to exit RESET. This doesn't do much except make testing the operation of the machine much more difficult. For example, it is impossible to test the digital part if the analog part is not powered. The best thing to do is to remove the power supply monitoring circuit and directly shunt the validation outputs to the desired potential.


All the transistors in this section are used to test the validity of the machine's three power supplies, and also to generate the processor RESET signal. RESET signal that this system generates poorly, which deteriorates over time, and which ends up no longer working at all. This is obviously also the case on this machine.

And I'm not talking about the different power supplies generated in all directions, which must be provided as best as possible during the test phase in order to put the digital part in 'potential' starting condition.

Brief! Having spent some time making the necessary modifications just to get this machine into potential boot condition, I ended up getting my favorite message on the displays:



At this point, I can only confirm that the 'computer' part of the machine is working. I don't know anything yet about the waveform sequencer part, nor about the analog output.

The only thing I can do right away is to change the faulty digit:



I seem to have one or two displays of this type in stock.

I will now pause troubleshooting this machine. To continue in better conditions, I need to redo the power supply, starting by finding a compatible transformer, i.e. with two output voltages available, as well as replacing the original 5V regulator with a switching model, more reliable and dissipating much less heat :


I have made this type of modification on several machines with very good operating results.


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